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GroEdge

Work that shows up in the numbers

Selected engagements across manufacturing, healthcare equipment, distribution, and industrial integration.

Impact at a glance

Ranges from recent programmes. Your baseline and scope determine the outcome band.

15+

Years in operations & Lean

20–45%

Typical cycle-time gains

15–30%

Cost opportunity ranges

On-site

Implementation, not decks alone

Selected engagements

Anonymous where required. Outcomes are what we were measured on.

Manufacturing 2024

Procurement-to-delivery flow reset

Tier-1 automotive components manufacturer

A multi-plant supplier faced growing lead times and rising inventory despite strong demand. GroEdge redesigned the end-to-end material and information flow—from planning signals to dispatch—so plants could promise dates they could keep.

  • Average lead time cut by 35%
  • Finished-goods inventory down 22%
  • On-time delivery lifted from 78% to 96%
  • Common standards rolled out across 4 regional plants
Healthcare / Medical devices 2024

Lean transformation on critical product lines

Mid-size healthcare equipment manufacturer

Capacity was capped by long changeovers and unstable quality. We ran value-stream mapping, SMED, and standard work with production teams—then locked gains with a daily management rhythm.

  • Throughput up ~40% on priority lines
  • Critical equipment setup time cut by 60%
  • First-pass yield improved from 91% to 98.5%
  • Supervisors and operators certified in Lean fundamentals
Logistics 2023

Distribution centre redesign for growth

National consumer goods distributor

An 80,000 sq ft DC needed to absorb ~30% volume growth without a matching jump in labour cost. We redesigned layout, slotting, and pick paths, then restaffed roles around the new flow.

  • Pick-path distance reduced by 45%
  • Daily throughput capacity +38%
  • Labour cost per order down 25%
  • Zero recordable safety incidents over the following 12 months
Industrial / Professional services 2023

Operational diligence & site consolidation

Private equity–backed industrial business

Pre-deal operational diligence identified integration risks and synergy levers. Post-close, GroEdge supported consolidation of two manufacturing sites and alignment of processes without disrupting key accounts.

  • Identified ₹17+ crore annual synergy opportunity
  • Two sites consolidated within 8 months
  • Unified ERP and management reporting in year one
  • Zero missed commitments to priority customers during cutover

Want results like these in your operation?

Tell us your constraint. We will say plainly whether a similar approach fits—and what a first 90 days could look like.

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